Rivet Tool Insider

Solar farms are usually assembled in vary large flat outside areas. Solar is becoming more widely adopted too. Solar farms are assembled right on site. To set up a solar farm, a cement slab is laid and the brackets are put together right on location. The problem is that, traditionally, they have been assembled with nuts and bolts. Why? Because the concern of rivets pulling through the material is of major concern. The problem with a nut and bolt are many. For example, nuts and bolts require two pieces(naturally). Bolts and nuts are heavy and require tons of manual labor and time to install. Many world-class solar installation companies are discovering the “Orlock Rivet” fastening solution. Orlock, first and foremost, has a back-side flange that allows it to grip and hold the mating material together, without the threat of pulling through the material. Orlock is also amazingly easy and quick to install. Orlock is of coarse is a one piece blind fastener, so inventories are light and requires less total pieces of material. All of these reasons can help make Solar a more useful energy alternative for our planet. Orlock is helping to protect our planet… One rivet at a time.

This is the “After Pic “ of an Orlock rivet that is serving as a SOLUTION

to a troublesome rivet application(a look at the blind side):

Solution:LN48090P

All of the Pre-mentioned problems are solved(see part 2 for problems)

Cost: A bit more in hard dollars.

Benefits:

1. Dramatically increased customer satisfaction. Increased sales

2. Superior product quality.

3. Visual cosmetic improvement.

Justifications:

1. Although, in this case the per unit rivet price was bit higher, there is a

Small per-grill cost increase. This increase is inconsequential because
there is no competitor
comparison to this custom unit.

Bottom line: The manufacturer and the customer benefit from the conversion to the Orlock rivet even thought there is a small increase in price.

 This is the “before Pic “of a troublesome rivet application(a look at the blind side):

Before rivet solution: 3/16 stainless steel open end, non-structural blind rivets.

Problems:

1. Rivets are too loose, causing the louvers to flex and allow the grill to callapse

side-ways and come out of alignment. This creates the illusion to the customer that the grill does not fit

When they try to mount new grill.

2. Vibration causes rivets to pop out after a year or so of use(its a non-structural rivet).

3. Rivets dramatically loosen over time, starting after installation.

Here is a close-up look at the riveted louvers of a stainless steel grill accessory. This grill is an after-market piece designed to customize the look of a classic Peterbuilt truck grill. This is the first of three pictures that will illustrate how Orlock rivets have been re-designed into the application to solve some
assembly issues. Original issues that caused the grills not to function and wear optimally.

This video illustrates the importance of assembling a “cut-away” mock-up to
evaluate a new Orlock blind rivet solution. The Mock-up is essential to use because it is a 3 dimensional representation of what “could be” in terms of a new and improved design. A new rivet, in this case, that saves time, money and improves product value or makes it safer.

This video shows a variety of Orlock and Blue Pneumatic Fastening Systems rivet applications.

The video shows the basic operation of the Orlock Blind Rivet from Blue Pneumatic Fastening Systems. The video illustrates the unique front and
backside load bearing-distributing surfaces. These rivets also feature extra long grip ranges that allow them to replace many “threaded” fasteners like nuts and bolt. The extra long lengths aka “grip ranges” make them unique to North America and revolutionary at this time.

This video illustrates the contrast between structural and non-structural rivets. In particular, the video showcases the unique properties of the Orlock rivet from Blue Pneumatic Fastening Systems. Hear you can gain most of the basic knowledge needed to assemble products using blind rivets and in particular Orlock style rivets.

This video is a teaching aid to help would-be product designers and Blue Pneumatic Fastening Systems distributors to gain a keen eye for applications that can be improved by using special rivets. This video focuses on Orlock rivets.

This video illustrates how to manage the cost of assembly. In this case, the use of Orlock rivets
help reduce the “total installed cost” of the assembly. This process usually improves the look and function of the product being assembled too.